When you turn on the headlights and headlights on the scooter, the engine stalls


Scooter rider

A light on a scooter is one thing that is not necessary, but without it it is very difficult. Especially at night without light it is a disaster. But if the headlight on a scooter doesn’t work, that’s one thing, but if neither the headlight nor the turn signals nor the brake light works, then that’s another matter. An emergency situation is created here, especially in the city. Today we will find out why the light on the scooter does not work. And so, why the light on the scooter does not work. The light bypasses the voltage regulator , since it greatly reduces the output power.
If the low beam, high beam and dimensions are missing, then you need to check the headlight-toggle switch-generator wiring. The problem may even be through the connector for the license plate light bulb. If the contacts do not fit well, it may short out. Check that the wires leading to the solenoid valve are not shorted. If you ride a scooter without
a battery , this can also lead to negative consequences and may result in the light on the scooter going out .
This is due to the fact that the battery takes on voltage fluctuations. Therefore, without it, turn signals and signal may not work well. Or the headlight bulbs, brake lights, and turn signals completely burn out. This may cause the lights on the scooter to go out. If you do not drive without a battery, then to find out why the lights on the scooter went out, you can use the wiring diagram:

When the light on the scooter goes out, you first need to check the wiring. Perhaps something has become disconnected or burned out somewhere. This will be visible immediately.

If only the headlight does not work, then you need to pay attention to the generator, wires, and connectors. And of course, check the light bulb itself and whether there is voltage going to it. a short circuit somewhere in the wires and they simply burned out. In this case, simply replacing these wires will help. The generator is responsible for the headlight . Check its functionality, it may be broken.

Thus, the reason that
the light on your scooter has disappeared may be hidden in the above. By checking the details mentioned in the article, you will find the reason why there is no light on the scooter.

Electrics and electrical equipment of a scooter

Dedicated to all owners of Chinese scooters...
First, I would like to present a wiring diagram for a Chinese scooter.

Since all Chinese scooters are very similar, like Siamese twins, their electrical circuits are practically no different.

The diagram was found on the Internet and is, in my opinion, one of the most successful, since it shows the color of the connecting conductors. This greatly simplifies the diagram and makes it more comfortable to read.

(Click on the image to enlarge. The image will open in a new window).

It is worth noting that in the electrical circuit of a scooter, just like in any electronic circuit, there is a common wire . On a scooter, the common wire is the minus ( - ). In the diagram, the common wire is shown in green . If you look more closely, you will notice that it is connected to all the electrical equipment of the scooter: headlight ( 16 ), turn relay ( 24 ), instrument panel backlight lamp ( 15 ), indicator lamps ( 20 , 36 , 22 , 17 ), tachometer ( 18 ), fuel level sensor ( 14 ), horn ( 31 ), tail light/brake light ( 13 ), start relay ( 10 ) and other devices.

First, let's go over the main elements of the Chinese scooter circuit.

Egnition lock.

Ignition switch ( 12 ) or “Main switch”. The ignition switch is nothing more than a regular multi-position switch. Even though the ignition switch has 3 positions, the electrical circuit uses only 2.

When the key is in the first position, the red and black wires are connected. In this case, the voltage from the battery enters the electric circuit of the scooter, the scooter is ready to start. The fuel level indicator, tachometer, sound signal, turn relay, and ignition circuit are also ready for operation. They are supplied with power from the battery.

If the ignition switch malfunctions, it can be safely replaced with some kind of switch like a toggle switch. The toggle switch must be powerful enough, because the entire electrical circuit of the scooter is, in fact, switched through the ignition switch. Of course, you can do without a toggle switch if you limit yourself to short-circuiting the red and black wires, as the heroes of Hollywood action films once did.

1 is shorted to the housing (common wire). In this case, engine operation is blocked . Some scooter models have an engine stop button ( 27 ) to block the engine, which, like the ignition switch, connects the white- black and green (common, body) wires.

Generator.

The generator ( 4 ) produces alternating electric current to power all current consumers and charge the battery ( 6 ).

There are 5 wires coming from the generator. One of them is connected to a common wire (frame). The alternating voltage is removed from the white wire and supplied to the relay regulator for subsequent straightening and stabilization. The yellow wire removes voltage, which is used to power the low/high beam lamp, which is installed in the front fairing of the scooter.

Also in the design of the generator there is a so-called hall sensor . It is not electrically connected to the generator and there are 2 wires coming from it: white- green and red - black . The hall sensor is connected to the CDI ignition module ( 1 ).

Relay regulator.

Regulator relay ( 5 ). People may call it a “stabilizer”, “transistor”, “regulator”, “voltage regulator” or simply “relay”. All these definitions refer to one piece of hardware. This is what the relay regulator looks like.

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The relay regulator on Chinese scooters is installed in the front part under a plastic fairing. The relay-regulator itself is attached to the metal base of the scooter in order to reduce the heating of the relay radiator during operation. This is what the relay regulator looks like on a scooter.

In the operation of a scooter, the relay regulator plays a very important role. The task of the relay regulator is to convert the alternating voltage from the generator into direct voltage and limit it to 13.5 - 14.8 volts. This is the voltage required to charge the battery.

The diagram and photo show that there are 4 wires coming from the relay-regulator. Green is the common wire. We have already talked about it. Red is the output of positive DC voltage 13.5 -14.8 volts.

The regulator receives alternating voltage from the generator through the white wire to the relay. Also connected to the regulator is yellow wire coming from the generator. It supplies the regulator with alternating voltage from the generator. Due to the electronic circuit of the regulator, the voltage on this wire is converted into a pulsating one, and is supplied to powerful current consumers - the low and high beam lamps, as well as the dashboard backlight lamps (there may be several of them).

The supply voltage of the lamps is not stabilized, but is limited by the relay regulator at a certain level (about 12V), since at high speeds the alternating voltage supplied from the generator exceeds the permissible limit. I think those who have had their dimensions burned out due to malfunctions of the relay-regulator know this.

Despite all its importance, the device of the relay regulator is quite primitive. If you pick apart the compound with which the printed circuit board is filled, you will find that the main relay is an electronic circuit consisting of a thyristor BT151-650R , a diode bridge on 1N4007 , a powerful diode 1N5408 , as well as several wiring elements: electrolytic capacitors, low-power SMD transistors, resistors and a zener diode.

Due to its primitive circuitry, the relay-regulator often fails. Read about how to check the voltage regulator here.

Please help. very necessary.

Please help. very necessary.

12 Apr 2013, 22:01

Guys, I’ll say thank you in advance to everyone who paid me a little attention.

And so

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