Design and principle of operation of a four-stroke engine

Many car owners do not even think about the order of operation of the engine cylinders of their car, limiting themselves only to knowing their number. Such information is not needed to drive a vehicle and most drivers do not see the point in studying technical details.

Understanding the process turns out to be useful for setting the ignition, replacing the timing belt and other types of work during independent adjustment or repair, when it is not possible to seek help from a service station.

Operating principle and main characteristics

The operating cycle of an internal combustion engine (ICE) consists of a series of processes that increase the power of the engine acting on the crankshaft. The work cycle consists of several stages:

  • the cylinder is filled with the fuel mixture;
  • the mixture is compressed;
  • the fuel mixture ignites;
  • the gases expand and the cylinder is cleaned.

In an internal combustion engine, the piston moves in one direction (up or down). The crankshaft makes one revolution in two strokes. The working stroke of the piston is the one during which useful work is performed and the burnt gases expand.

Two-stroke engines are those in which the cycle is completed in one revolution of the crankshaft or in two strokes. Four-stroke units are characterized by completing a working cycle in two revolutions of the crankshaft or in four strokes .

Main characteristic indicators of a 4-stroke engine:

  1. Due to the movement of the working piston, gases are exchanged.
  2. The unit is equipped with a gas distribution mechanism that allows the cylinder cavity to be switched to inlet and outlet.
  3. An exchange of gases occurs at the moment of a separate half-turn of the crankshaft.
  4. Gear reducers and a belt chain drive make it possible to change the timing of gasoline injection, ignition and gas distribution mechanism drive in relation to the crankshaft speed.

Assistance systems

Since a 4-stroke engine is more complex than a 2-stroke engine, for normal operation it needs auxiliary systems:

  • Gas distribution - regulates the supply of the fuel mixture and the removal of exhaust gases using intake and exhaust valves.
  • Lubrication - supplies oil to the engine, which reduces the friction force of mechanical parts, cools the mechanism and removes combustion products.
  • Fuel supply is a system for supplying fuel from the gas tank to the cylinders. On older gasoline models, the creation of the fuel mixture occurs in the carburetor, and on injection engines, fuel is injected directly through the injectors.
  • Ignition (on gasoline units) - the system alternately supplies current from the distributor to each spark plug, and from there to the combustion chambers. On some car models (for example, VAZ 2106), to increase the voltage supplied to the spark plugs, a capacitor is installed on the distributor.
  • Cooling is an additional water circuit that removes excess heat from the engine.
  • Exhaust system - cleans exhaust gases and releases them into the atmosphere.


Four-stroke internal combustion engine M57 from BMW.

The quality of operation and service life of the engine depend on the correct pressure inside the lubrication system , so it is recommended not only to rely on the oil pressure indicator in the cabin, but also to periodically carry out manual measurements using a pressure gauge.

Story

Around 1854-1857, the Italians Felicce Matoczi and Eugene Barsanti created a device that, according to the information available today, was similar to a four-stroke engine . The invention of the Italians was lost only in 1861. Alphon de Rocher patented an engine of this type.

The first workable four-stroke engine was created by the German engineer Nikolaus Otto . The four-stroke cycle of operation was named in his honor as the Otto cycle, and a 4-stroke engine using spark plugs is called an Otto engine.

How many cylinders are there in an engine?

Throughout the history of mechanical engineering, engineers and designers have pursued one goal - obtaining maximum efficiency from the engine. To achieve this, more and more powerful engines were developed with varying numbers of cylinders - from 1 to 16, and attempts were made and continue to be made to place “horsepower” in the smallest possible volume of engine compartment space.

Single-cylinder engines are installed in mini-tractors, low-power mopeds and motorcycles. For more powerful motor vehicles, a 4-stroke 2-cylinder engine is required. Modern three-cylinder internal combustion engines are mainly installed on small cars and are equipped with a turbine to increase power.

Important

4-cylinder engines have been the most popular in the automotive industry for over a hundred years. Almost all modern passenger cars are equipped with them.

Five-cylinder engines are not so popular. Previously, they were widely used by such giants of the global automotive industry as Volkswagen, Volvo, Audi

Six and 8 cylinder engines are also popular. Despite the worldwide practice of reducing the number of cylinders due to turbocharging, such internal combustion engines are gradually losing their positions. In recent years, many automakers have been abandoning eight-cylinder engines in favor of 6-cylinder engines, this is especially noticeable in the market for powerful passenger cars.

ICEs with 7 or 9 cylinders are used in aircraft. They are not used in the automotive industry, with rare exceptions - in tuned models. 10- and 11-cylinder engines are also very rare in the automotive industry. You can admire the “ten” in the Audi R8 sports car.

The 12-cylinder engine was used more widely in the auto industry. But due to tightening environmental regulations, their production is inexorably declining.

There are also internal combustion engines with 14, 16, 18, 20, 24, 28, 32 and 64 cylinders. They are a combination of several engines with fewer cylinders and are practically not used in automobile production.

Features of a 4-stroke engine

In a two-stroke engine, lubrication of the piston and cylinder pins, crankshaft, piston, bearing and compressor rings is carried out by pouring oil into gasoline. The crankshaft of a 4-stroke engine is located in an oil bath, which is a significant difference. That is why there is no need to mix fuel and add oil. All the car owner needs to do is fill the fuel tank with gasoline.

The car owner, therefore, has no need to purchase special oil, without which a two-stroke engine cannot function. In addition, with a four-stroke engine, the amount of carbon deposits on the piston mirror and on the walls of the muffler is reduced. Another important difference is that in a two-stroke engine, a flammable mixture splashes into the exhaust pipe, which is due to its design.

It should be recognized that four-stroke engines also have minor disadvantages. For example, their working moments for regulating the thermal valve clearance are not particularly high-quality.

MOTOUA.NET: 4T and 2T - visual differences? —MOTOUA.NET

  • Forums
  • Users
  • Calendar
  • MOTOUA.NET >FORUM
  • >MAIN SECTION
  • >MAIN MOTOR FORUM (conversations on the matter)
  • Forum Rules
  • NEW MESSAGES

4T and 2T - visual differences? Is it possible to distinguish engine types by visual inspection? Grade:

#1 Mikhalych

  • Old timer
  • Group: Stalled
  • Posts: 1,014
  • Registration: 16 March 06
  • Up of the page up there ^

Other answers in this thread

#2 Zipper

  • Zalizna Dupa
  • Group: Users
  • Posts: 618
  • Registration: 17 March 06
  • Up of the page up there ^

#3 Vlad

  • Authority
  • Group: Users
  • Posts: 2,045
  • Registration: 03 March 06

Mikhalych (28.3.2006, 10:47) wrote:

  • Up of the page up there ^

#4 Mario

  • Participant
  • Group: Users
  • Posts: 469
  • Registration: 14 March 06
  • Up of the page up there ^

#5 Vlad

  • Authority
  • Group: Users
  • Posts: 2,045
  • Registration: 03 March 06

Mario (28.3.2006, 11:21) wrote:

  • Up of the page up there ^

#6 Vlad

  • Authority
  • Group: Users
  • Posts: 2,045
  • Registration: 03 March 06

Zipper (28.3.2006, 11:03) wrote:

  • Up of the page up there ^

#7 Mikhalych

  • Old timer
  • Group: Stalled
  • Posts: 1,014
  • Registration: 16 March 06

[/quote] Visually, along the cylinder head (if visible). In 4t there are valves and their drive, in 2t there is nothing besides the spark plugs. In terms of sound, the sound is radically different, especially when you give it gas. 2t spins up much faster. [/quote]

ABOUT! This is probably the most complete answer! The question was that when buying an inexperienced one, they would not slip a two-stroke instead of a four-stroke. Thank you!

  • Up of the page up there ^

#8 dimon_z

  • Participant
  • Group: New users
  • Posts: 33
  • Registration: 15 March 06

Mikhalych (28.3.2006, 9:47) wrote:

  • Up of the page up there ^

#9 ShuriK

  • Active participant
  • Group: New users
  • Posts: 561
  • Registration: 16 March 06

Visually, along the cylinder head (if visible). In 4t there are valves and their drive, in 2t there is nothing besides the spark plugs. In terms of sound, the sound is radically different, especially when you give it gas. 2t spins up much faster. [/quote]

Unit design

The camshaft of a four-stroke engine is located in the cylinder cover. It is driven by a drive wheel mounted in the crankshaft. The camshaft opens and closes one of the valves: exhaust or intake, depending on the location of the piston. The camshaft also contains cams that operate the valve rocker arms.

Once triggered, the rocker arms It is important that there must be a thermal gap (narrow gap) between the adjusting screw and the valve. When heated, the metal expands, so if the gap is too small or there is none at all, the valves cannot completely close the exhaust and intake passages.

at the intake valve should be smaller than at the exhaust valve, because the exhaust gases are hotter than the mixture. Accordingly, the intake valve heats up less than the exhaust valves.

Compression stroke - two-stroke engine

The piston of a two-stroke engine rises from the BDC of the piston (in this position it is in Fig. 2) to the TDC of the piston (the position of the piston in Fig. 3), blocking first the purge 2 and then the exhaust 3 windows of the cylinder of a two-stroke engine. After the piston closes the outlet hole in the cylinder, compression of the previously entered fuel mixture begins. At the same time, in the crank chamber 1, due to its tightness and after the piston closes the purge windows 2, a vacuum is created under the piston, under the influence of which a combustible mixture enters the crank chamber of a two-stroke engine from the carburetor through the inlet window and the opening valve.

Engine operation

As already noted, the operation of a four-stroke engine consists of four strokes of the piston or two revolutions of the crankshaft.

Stages of work:

  1. Inlet . The piston moves downward, opening the intake valve. From the carburetor the combustible mixture enters the cylinder. When the piston reaches the bottom position, the intake valve closes.
  2. Compression . The piston moves upward, causing the combustible mixture to compress. When it approaches the top point, the compressed gasoline ignites.
  3. Extension . Gasoline ignites and burns. As a result, the flammable gases are stretched and the piston moves downwards. In this case, two valves are closed.
  4. Release . The crankshaft continues to move around its axis by inertia, and the piston moves upward. At the same time, the exhaust valve opens and exhaust gases enter the pipe. When the valve passes the dead center, the intake valve closes.

Combustion and expansion (piston stroke) - four-stroke engine

Shortly before the end of the compression stroke, the combustible mixture is ignited by a spark from the spark plug. As the piston moves from TDC to BDC, the fuel burns, and under the influence of the heat of the burned fuel, the working mixture expands, pushing the piston. The degree of “under-rotation” of the engine crankshaft to TDC when the mixture is ignited is called the ignition timing angle. Ignition advance is necessary so that the gas pressure reaches its maximum value when the piston is at TDC. Then the use of energy from burned fuel will be maximum. The fuel combustion rate practically does not change, that is, it takes a fixed time, therefore, in order to achieve maximum engine performance, you need to increase the ignition timing in proportion to the crankshaft speed level. In older engines, this adjustment was made by a mechanical device (centrifugal and vacuum regulator acting on a breaker). More modern engines use electronic ignition timing to adjust the timing.

What determines the power of a four-stroke internal combustion engine?

Everything seems to be clear here - the power of a piston engine is mainly determined by:

  1. cylinder volume;
  2. compression ratio of the working mixture;
  3. rotation speed.

You can also increase the power of a four-stroke engine by increasing the throughput of the intake and exhaust strokes and increasing the diameter of the valves (especially the intake ones).

Also, maximum power is obtained when the cylinders are filled to the maximum; for this purpose, turbines for forced air pumping into the cylinder are used. As a result, the pressure in the cylinder increases and, accordingly, the engine efficiency increases significantly.

How it all began

In the 19th century there were already engines, but they were mainly large mechanisms powered by steam. Of course, they partially provided for the developing industry, but had many disadvantages.

They were heavy, had low efficiency, large dimensions, required a lot of time to start and stop, and required skilled workers for operation.

Industrialists needed a new unit without the listed disadvantages; they already understood what a four-stroke engine means. And how, under certain conditions, it can be used to increase profits.

It was developed by the inventor Eugene-Alphonse Beau de Rochas, and in 1867 it was embodied in metal by Nikolaus August Otto.

At that time it was a miracle of technology. The internal combustion engine was characterized by low operating costs, small size and did not require the constant presence of maintenance personnel.

The device worked according to a special algorithm, which is still called the “Otto cycle”. 8 years later, after the launch of the first copy, Otto’s company was already producing more than 600 power units per year.

Very quickly, due to their autonomy and compactness, internal combustion engines became widespread.

Rating
( 2 ratings, average 5 out of 5 )
Did you like the article? Share with friends:
For any suggestions regarding the site: [email protected]
Для любых предложений по сайту: [email protected]